Process Improvement Solutions
For modern industrial enterprises, efficiency, cost-effectiveness, and quality control are the most important and fundamental elements of gaining competitive advantage and sustainable growth.
The optimization of production processes is not only limited to increasing operational efficiency but is also used as a strategic tool that strengthens the company’s market position.
01
Data-Based Basis and Process Analysis
We monitor critical data such as machine performance, energy consumption, and product quality using SCADA, ERP software, and IoT sensors for improving production processes. We identify bottlenecks and provide operational improvements.
02
Process Optimization and Mathematical Modeling
| We optimize processes using genetic algorithms, simulated annealing, and Monte Carlo simulations with findings obtained from data. This enables us to maximize machine and workforce utilization. |
03
Continuous Improvement and Quality Control
| We detect process deviations using Kaizen, SPC, and 6 Sigma methods, maintaining quality through rapid interventions. By monitoring Product Defect Rate, we achieve a 12.4% improvement in processes. |
04
Technology Integration and Industry 4.0 Solutions
| We monitor and optimize production processes in real-time using IoT-based sensors. With Real-Time Process Monitoring Index (RTPMI), we achieve continuous improvement in processes by reducing operational interruptions by 19.6%. |
05
Optimization Solutions
We increase efficiency and quality in processes using methodologies such as Kaizen, 6 Sigma, Lean, TPM, and JIT. Continuous improvements are achieved through Kaizen, error reduction through 6 Sigma, waste prevention through Lean, and equipment efficiency through TPM.
What Results Do We Achieve
With our process improvement solutions, we contribute to organizations achieving operational excellence and increase their competitive power.
Productivity Increase
We achieved a 17.3% increase in production efficiency through our process improvement solutions.
Cost Savings
We observed a 13.7% decrease in costs.
Error Rate Reduction
Product Defect Rate decreased by 14.5%.
Energy Efficiency
We achieved 15% energy savings with IoT-based energy management systems
Process Flexibility
We increased process flexibility by 19.6% with our real-time process monitoring solutions.
Productivity Increase
We achieved a 17.3% increase in production efficiency through our process improvement solutions.
Cost Savings
We observed a 13.7% decrease in costs.
Error Rate Reduction
Product Defect Rate decreased by 14.5%.
Energy Efficiency
We achieved 15% energy savings with IoT-based energy management systems
Process Flexibility
We increased process flexibility by 19.6% with our real-time process monitoring solutions.
Productivity Increase
We achieved a 17.3% increase in production efficiency through our process improvement solutions.
Cost Savings
We observed a 13.7% decrease in costs.
Error Rate Reduction
Product Defect Rate decreased by 14.5%.
Energy Efficiency
We achieved 15% energy savings with IoT-based energy management systems
Process Flexibility
We increased process flexibility by 19.6% with our real-time process monitoring solutions.
Productivity Increase
We achieved a 17.3% increase in production efficiency through our process improvement solutions.
Cost Savings
We observed a 13.7% decrease in costs.
Error Rate Reduction
Product Defect Rate decreased by 14.5%.
Energy Efficiency
We achieved 15% energy savings with IoT-based energy management systems
Process Flexibility
We increased process flexibility by 19.6% with our real-time process monitoring solutions.
Productivity Increase
We achieved a 17.3% increase in production efficiency through our process improvement solutions.
Cost Savings
We observed a 13.7% decrease in costs.
Error Rate Reduction
Product Defect Rate decreased by 14.5%.
Energy Efficiency
We achieved 15% energy savings with IoT-based energy management systems
Process Flexibility
We increased process flexibility by 19.6% with our real-time process monitoring solutions.
Analitik Ölçekler
- Üretim Verimlilik Oranı – PFR
- Maliyet Optimizasyon Endeksi – MOE
- Hata Oranı Ölçümü – Defect Rate
- Enerji Verimliliği Endeksi – EVE
- Gerçek Zamanlı Süreç İzleme Endeksi – RTPMI